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Call Toll Free A compression test can help determine the source of cylinder leakage. HD that has a screw-in type adapter. A proper compression test should be performed with the engine at normal operating temperature when possible. The cylinder leakage tester applies compressed air to the cylinder at a controlled pressure and volume and measures the percent of leakage from the cylinder.
HD A and 12 mm adapter and follow the specific instructions supplied with the tester. The following are some general instructions that apply to Harley- Davidson V-twin engines: 1. Run engine until it reaches normal operating temperature. Stop engine. Clean dirt from around spark plugs and remove the spark plugs.
Remove the air cleaner and set the throttle to the wide open position. The piston in the cylinder being tested must be at top dead center of compression stroke both valves closed during the test. To keep the engine from turning over when air pressure is applied to the cylinder, engage transmission in fifth gear and lock the rear brake. NOTE Before performing the cylinder leakage test, verify that the tester itself is free from leakage to obtain the most accurate test results.
With a soap solution [applied around all tester fittings], connect the cylinder leakdown tester to the compressed air source and look for any bubbles that would indicate leakage from the tester. Make a note of the percent of leakage. Listen for air leaks at carburetor intake, exhaust pipe, and head gasket. Air escaping through the carburetor indicates a leaking intake valve. Air escaping through the exhaust pipe indicates a leaking exhaust valve.
NOTE If air is escaping through valves, check for correct push rod length. Repeat procedure on rear cylinder. NOTE After installing spark plugs, be sure that throttle plate is in the closed position before starting the engine. If further testing is needed, remove suspect head s and inspect for the following: Check Prior To Cylinder Head Removal 1.
This PDF service manual will show you every nut and bolt on your vehicle. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own. There are many illustrations to aid you during your job and easy to read text throughout the manual. You will be able to use the search function to browse the manual and print out your needed pages.
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